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Category: Projects

X-ray diffractometer PCB circuit board copy and secondary development research

X-ray diffractometer is one of the many successful cases of PCB circuit board copying by SHENHUAKE, which has obtained all the technical data of the product, and can provide customers with the secondary reworking of the equipment, prototype cloning technical services, and can also provide more low-cost secondary development of complete solutions according to customer needs.
  Technical parameters:
  ★Tube-voltage: 10~60kV automatically controlled by computer terminal (1kV/step).
  Tube current: 5~80mA automatically controlled by computer terminal (1mA/step).
  ★Stability of tube voltage and tube current≤0.01%;
  ★rated output power: 3KW;
  ★ with over-voltage, over-current, over-power, no pressure, no water, X-ray tube over-temperature protection;
  ★light gate switch automatically controlled by the computer terminal;
  ★ system integrated stability ≤ 0.3%;
  ★ protection system for double protection, and light gate window and protective cover linkage, lead door open light gate automatically closed. The ray protection reaches the national standard requirement, not more than 0.3μSv/h.

  Main features:


  Adopt imported programmable controller (PLC) technology, the technology control, good anti-interference, can realize the high voltage control part without failure rate. PLC and microcomputer interface, can realize the microcomputer terminal directly control the instrument high voltage switch, lift and light gate switch. Make the instrument automation degree higher. More stable performance.
  The high precision goniometer adopts advanced shaft encoder structure with minimum step angle 0.001° and super low angle scanning function, which can start from the lowest 0.2° and is suitable for the study of small angle diffraction.
  1、 X-ray generator (imported PLC control technology)
  Adopting the control technology of imported PLC (programmable controller), with high automation, very low failure rate, anti-interference
  PLC and computer interface automatically control the light gate
  PLC and computer interface to automatically control the switch of the light gate, automatic control of the tube pressure, the rise and fall of the tube flow, with the function of automatic training of the X-ray tube.
  ★Power supply voltage (single-phase) AC 220V ± 10%
  ★ Rated power: 3kW
  ★Tube-voltage: 10~60kV, 1kV /Step
  ★Tube-current: 5~80mA, 1mA /Step
  ★Stability: ≤0.01%
  ★Protection function: with no pressure, no flow, over-voltage, over-current, no water, X-ray tube over-temperature protection and other functions.
  2、Goniometer
  The use of computer control of the rotation of the goniometer (step forward, step back), automatic angle correction, eliminating the empty range and
  Loss of step detection. The use of worm wheel, worm structure, so that the goniometer higher precision, longer service life.
  ★Diffraction circle radius 185mm
  ★2θ angle scanning range 0~164° or -30~165°
  ★Scanning speed 0.005~1.27°/s or 0.3~76.2°/min
  ★2θ angle repeatability ≤0.001°
  ★Minimum measurement accuracy ≤0.005°
  ★Minimum stepping angle ≤0.001°
  3、Recording control unit
  Based on the imported Panaco diffractometer record control technology, advanced technology (PLC control technology) and advanced equipment are adopted to make the hardware and software system more accurate.
  The hardware and software system has been improved based on the imported Panaco diffractometer recording control technology.
  ★Counter: Scintillation counter
  ★Counter high voltage: 0~2000V continuously adjustable
  ★Counting mode: differential or integral mode
  ★Detector high voltage stability: better than ±0.01%
  ★ energy spectrum resolution: scintillation counter: ≤ 50%
  4、Circulating refrigeration system:
  Adopt the circulating water device with cooling function. The device automatically controls the water temperature and displays the temperature of the X-ray tube, the temperature range can be automatically selected. Self-cooling system, no external circulating water cooling device, and the use of stainless steel pumps, so that the noise is reduced and eliminated the generation of water rust, to avoid the blockage of the X-ray tube.
  ★Structure: one-piece or split type
  ★Working temperature: 0-50°C
  ★Working voltage: 220V
  ★Protection function: with cooling function, and automatic temperature control, display X-ray tube water temperature
  5、High voltage transformer
  ★ Dielectric voltage: 100kV
  6、X-ray tube
  ★Power: 2kW
  ★Focus: 1×10mm
  ★Target material:Cu、Mo、Co、Fe、Cr
  7、X-ray shield
  ★Scattering measurement: outside the shield ray measurement is not greater than 0.3μSv / h.
  8、Control software and application software
  ★Control function: It can automatically control the diffractometer system for continuous scanning or step scanning.
  Simultaneous data acquisition. Diffraction peak measurement, net intensity measurement, goniometer rotation, goniometer
  Goniometer step-in and step-out, goniometer adjustment 2θ calibration, tube current, tube voltage, light gate control.

The central control machine PCB copy board change board breakthrough metro station announcement system performance more stable

With the continuous development of the rail transportation industry, the application of metro-related products has also ushered in the attention of a large number of enterprises. Recently, Shenzhen PCB copy and reboard company successfully completed the research and development of a subway voice announcement system closely related to the network broadcast system central control machine copy and reboard project, while maintaining the original product performance, reduce the use of power consumption, will significantly reduce the use of station announcement system costs.
Product features:


Industrial-grade industrial computer chassis design, with high anti-magnetic, dustproof, shockproof ability
Using 12-inch industrial-grade reinforced touch screen, good touch, high sensitivity
Built-in 500G hard disk, shock-resistant design, fast reading and writing speed
Industrial-grade motherboard design, fast processing speed, suitable for long operation
With the system control software to form a system management control center, complete the broadcast system program library, partition, alarm, terminal basic configuration, to achieve manual and regular control of broadcast output
Adopt background system service operation, standard server working mode, with high stability and reliability
Technical parameters:
Ambient temperature: 5-40℃
Relative humidity: ≥75%
Motherboard: (GIGABYTE) GA-G41MT-S2PT rev 2.1 (Intel G41/Socket LGA 775)
Standard interface: 2 × PS2, 1 × serial port, 1 × VGA port, 1 × PTJ45 interface, 2 × USB port
Hard drive: 500G SATA6Gb/s 7200rpm 16M, SATA interface, enterprise
Memory: 1333 2G
Network card: motherboard integrated 10M/100Mbps Ethernet port
CPU: E5400
Signal-to-noise ratio: LINE: 70dB; MIC: 60dB
Distortion: 1KHZ<0.5%
Standard input level: LINE:300mV;MIC:5mV
Standard output level: 0dBV
Self power consumption: AC 220V/50HZ/300W

Intelligent traffic signal control

Intelligent traffic signal control machine circuit board copy and imitation clone

The intelligent traffic signal controller can realize parameter setting on site and in the control center through special tools. The parameter setting interface in the field is Chinese menu operation. The switches, keys and indicators on the operation panel of the signal machine or in the vicinity of the signal machine use clear and standardized text, graphics and symbols to indicate their functional roles. In the parameter setting, the operation panel can display the working mode, working status and signal control parameters of the signal machine, and it can prompt and guide the input items and contents of various control parameters.

We have mastered the technical information of this product through reverse engineering, and can provide PCB design, PCB copy, chip decryption, prototype production, prototype debugging and other services to meet the needs of customers

The main advantages are briefly described as follows:   

Intelligent traffic signal control
Intelligent traffic signal control

The main advantages are briefly described as follows:   
● Highly integrated The main control unit, detection unit and signal output unit are all integrated in one unit, and each unit realizes modular structure  
The functions are clear at a glance on the panel, and the functions can be operated with one key, and the structure is simple and clear.   
Reliable and practical The same function is achieved with as few components and boards as possible, reducing the failure rate   
Easy to maintain Each function module is independent and each card slot has a unique physical shape, so even non-professionals can perform maintenance   
● WYSIWYG color 7.5″ LCD menu setting in which the panel analog indication corresponds to the actual situation of the intersection, easy to learn and use.   
● BRT function Industry-leading BRT function with successful cases   
● Perfect service four times a year maintenance tour, free partial spare parts, pre-sales early training and after-sales technical guidance, training throughout   
Simple operation panel Adjustment of each function and common functions can be operated without reading complicated manuals.   
● Simple wiring method according to the southeast-northwest area division in line with the site construction habits.   
● Super protection function leakage protection, lightning protection, output short-circuit protection, high-current impact protection.

Functional features

” Embedded central control system, work more stable and reliable
” All-weather outdoor chassis, equipped with lightning protection and power filtering device
” The whole machine adopts modular design, easy to maintain and expand the function.
” 44-way, 16 groups of lights independent control output, typical working current 10A
” Expandable RS-232, RS-485 interface to communicate with the host computer
” Can be adjusted, checked and set online
” There are 2×99 working periods for working on normal days and holidays respectively.
” There are 32 working menus, which can be called multiple times in any time period.
” Each programmable menu can be programmed in 99 steps, and each step is timed from 1 to 255 seconds.
” The flashing state of each signal light can be set, flashing frequency and flashing time can be adjusted.
” Night yellow flashing time can be set arbitrarily, adjustable frequency.
” can enter the emergency yellow flashing state setting at any time.
” Manual control can be achieved under the random and specified menu single-step operation.

Reverse development and copy board design of RF conductivity level controller

RF conductor level controller is a level control instrument for detecting the level of liquid, solid particles, dust and other mixed slurry with adhesion in silo, tank or other containers. It can also be used to measure the interface between two different liquids, such as oil-water interface measurement.
The equipment has the advantages of simple and quick calibration, stable product performance, strong versatility of various models, easy installation and beautiful appearance. It can be widely used in petroleum, chemical, metallurgy, electric power, medicine, food, paper making, building materials and other industrial fields. And the controller can be used with PLC programmable controller or DCS centralized control system to realize automatic detection and automatic control of the process.

We have mastered the technical data of this product through reverse engineering, and can provide PCB design, PCB copy, chip decryption, prototype production, prototype debugging and other services to meet the needs of customers.

Working principle

  1. RF level controller uses high frequency technology to generate a low power RF signal from electronic circuit on the probe, the probe as a sensitive element, the signal change caused by the change of level feedback to the electronic circuit; the signal amplitude and phase after comparison with the reference signal processing, drive the output circuit to issue an alarm signal, so as to detect the presence of materials in the silo.
  2. RF conductivity level controller adopts three-terminal Cote -Shield technology, which can greatly reduce the influence of material adhering to the detection pole rod on the control role. The high frequency signal generated in the electronic circuit is sent directly to the shield end of the detection electrode, and the other way is sent to the detection electrode through the compensation link and voltage follower.
    The other way is sent to the detection electrode through the compensation link and voltage follower. As the two groups of signals whose size and phase are basically the same. Therefore, when there is material adhering to the probe, because of the capacitance between the protective sleeve and the wall, so the high-frequency signal added to the protective sleeve will make the capacitance tend to saturate, so that the high-frequency signal on the probe can not flow into the container wall through the adhering layer, when a large amount of material in the container contacts the probe, the current on the probe flows around the saturation area to the container wall, so as to produce the signal of the presence of material.

Main technical parameters

Working power: 24VDC; 220VAC
Relative humidity: ≤85%
Output signal: two sets of normally open and normally closed contacts
Contact capacity: AC220V, 5A; DC24V, 3A
Ambient temperature range: -40℃~+60℃
Medium temperature: -180℃~+500℃
Delay time: 0.2S (0.2~30S adjustable)
Protection level: IP65
Probe material: 316 stainless steel, tetrafluoroethylene, high temperature plastic, ceramic
Explosion-proof grade: ExdIIBT4
Connection: 3/4″ NPT thread; 3/4″ pipe thread; flange (optional); 1 -1/ 2″ pipe thread
Installation method: top-mounted, side-mounted